
FACILITY OVERVIEW
Our 200,000 square foot plant and warehouse is designed for efficiency and speed. Our modern facility features conveyors connecting all equipment to a unitizer and forklift bay.
Our production area has an in-house ink kitchen and equipment for:
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Printing - Check out our new digital HP Industrial Press
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Laminating
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Die cutting
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Folding
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Specialty Gluing
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Wax Curtain Coating
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Taping
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Stapling
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Assembled Partitions

PRE-PRODUCTION CAPABILITIES
Our in-house design center utilizes the ArtiosCad software, Kongsberg cutting table, Adobe Creative Cloud and large format digital printer.




Kongsberg Cutting Table for cutting and creasing prototype samples with perfect results.



HP Industrial Press digitally direct prints onto corrugated eliminating the expense of printing plates. Ideal for regional promotions and short-runs!


Our HP Scitex Industrial Press has 8 colors. In addition to CMYK colors it has light black for neutral grays and orange for more Pantone® coverage and skin tones. A gloss or semi-gloss look can be obtained. The inks are UV-curable pigmented ink that offers flexibility on scored areas. The resolution is 600 dpi.
See our HP Industrial Press in action!
Our design team thinks things through from concept to retail.
We utilize the TOPS: Stacking Optimization Analysis to ensure optimal shipping configurations.


We maximizing transportation space and consider optimal warehouse stacking.


Flexo Printing - Large Format

APSTAR HG2 - 4 Color Rotary Die Cutter
Watch video to see it in motion.

United - Rotary Die Cutter
See the APSTAR HG2 - 4 Color Rotary Die Cutter in Action



Flexo Printing - Small Format

Martin Mini Flexo Folder Gluer
Watch video to see it in motion.
See the Martin Mini Flexo Folder Gluer in Action
Flexo Printing - Additional Capabilities

Isowa - 2 Color Printer Slotter
50" x 107.5"

S & S 2 Color Flexo Folder Gluer
38" x 94"

Ward - 2 Color Printer Slotter
66" x 170"

Gopfert - SRE
98" x 250"
Laminating - Litho Labels

Automatan A+ - Laminator


Stock - Laminator
64" x 100"
Gluing

J&L Speciality Folder Gluer
130" x 210"
See the J & L Speciality Folder Gluer in Action



Hand Gluing Stations

Hand Gluing Stations

Ink Kitchen
Our in-house ink kitchen allows us to blend the colors we need, when we need them. Our computerized inventory allows us to track what we have. It also recommends how we can blend our inventory to best utilize what we have.

Hot Wax Curtain Coater
Ashdee Model #215 CHM
Applies a "curtain" of liquid molden surface wax onto uncoated corrugated.
Our wax is compliant with Federal regulations 21 CFR-176.170 and 21 CFR-176.180 for use in contact with food.
Note: Waxed board is not recyclable.

Handles
Finishing Equipment

General Gluer - Hot Melt

General Gluer - Hot Melt 2

Iton Heavy Duty Stitcher

General Taper
Supporting Equipment

Load Formers (3)

Bobst - Flat Bed Die Cutter

52" Band Saw

Conveyor Network

Conveyer Network

Signode Unitizer

Forklift Bay

Baler

Bloapco Shredder - Feeds additional scraps

Pallet Wrappers (2)

Bales To Be Sold For Recycling
We recycle 100% of our scrap with the baler. This adds up to 100,000 pounds of material being recycled per month.
Pallet Manufacturing Equipment

Pallet Heat Treater

Pallets - Viking Champion Nailer

Morgan Chop Saw

Pallets - Hand Manufactured

Radial Arm Saw

Planer

Single Head Notcher

Clary Hustler

Table Saw

Chipper
We refurbish 30,000 pallets per month, and take the unusable boards off and chip them, which turns them into bedding for horses.

Viking Turbo 606 - Pallet Nailer
Shipping

20 Loading Docks

Fleet of 70 Trailers