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FACILITY OVERVIEW

Our 200,000 square foot plant and warehouse is designed for efficiency and speed. Our modern facility features conveyors connecting all equipment to a unitizer and forklift bay.

Our production area has an in-house ink kitchen and equipment for:
  • Printing - Check out our new digital HP Industrial Press
  • Laminating
  • Die cutting
  • Folding
  • Specialty Gluing
  • Wax Curtain Coating
  • Taping
  • Stapling
  • Assembled Partitions
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PRE-PRODUCTION CAPABILITIES

Our in-house design center utilizes the ArtiosCad software, Kongsberg cutting table, Adobe Creative Cloud and large format digital printer.

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Kongsberg Cutting Table for cutting and creasing prototype samples with perfect results.

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HP Industrial Press digitally direct prints onto corrugated eliminating the expense of printing plates. Ideal for regional promotions and short-runs!

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Our HP Scitex Industrial Press has 8 colors. In addition to CMYK colors it has light black for neutral grays and orange for more Pantone® coverage and skin tones. A gloss or semi-gloss look can be obtained. The inks are UV-curable pigmented ink that offers flexibility on scored areas. The resolution is 600 dpi.

See our HP Industrial Press in action!


Our design team thinks things through from concept to retail.
We utilize the TOPS: Stacking Optimization Analysis to ensure optimal shipping configurations.

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We maximizing transportation space and consider optimal warehouse stacking.

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Flexo Printing - Large Format

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Gopfert - Rotary Die Cutter
Watch video to see it in motion.

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United - Rotary Die Cutter

See the Gopfert Rotary Die Cutter in Action

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Flexo Printing - Small Format

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Martin Mini Flexo Folder Gluer
Watch video to see it in motion.

See the Martin Mini Flexo Folder Gluer in Action


Flexo Printing - Additional Capabilities

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Isowa - 2 Color Printer Slotter
50" x 107.5"

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S & S 2 Color Flexo Folder Gluer
38" x 94"

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Ward - 2 Color Printer Slotter
66" x 170"

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Gopfert - SRE
98" x 250"


Laminating - Litho Labels

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Automatan A+ - Laminator

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Stock - Laminator
64" x 100"


Gluing

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J&L Speciality Folder Gluer
130" x 210"

See the J & L Speciality Folder Gluer in Action

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Hand Gluing Stations

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Hand Gluing Stations

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Ink Kitchen

Our in-house ink kitchen allows us to blend the colors we need, when we need them. Our computerized inventory allows us to track what we have. It also recommends how we can blend our inventory to best utilize what we have.

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Hot Wax Curtain Coater

Ashdee Model #215 CHM

Applies a "curtain" of liquid molden surface wax onto uncoated corrugated.

Our wax is compliant with Federal regulations 21 CFR-176.170 and 21 CFR-176.180 for use in contact with food.

Note: Waxed board is not recyclable.

Click here for more information.

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Handles


Finishing Equipment

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General Gluer - Hot Melt

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Bostitch Stitcher

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General Taper


Supporting Equipment

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Pioneer Flat Bed Die Cutter

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Bobst - Flat Bed Die Cutter
42" x 62"

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52" Band Saw

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Conveyor Network

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Conveyer Network

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Signode Unitizer

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Forklift Bay

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Baler

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Bloapco Shredder - Feeds additional scraps

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Bales To Be Sold For Recycling

We recycle 100% of our scrap with the baler. This adds up to 100,000 pounds of material being recycled per month.


Pallet Manufacturing Equipment

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Pallet Heat Treater

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Pallets - Viking Champion Nailer

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Pallets - Rayco Edge Nailer

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Pallets - Hand Manufactured

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Chamfer

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Planer

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Single Head Notcher

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Clary Hustler

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Table Saw

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Morgan Chop Saw

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Chipper

We refurbish 30,000 pallets per month, and take the unusable boards off and chip them, which turns them into bedding for horses.


Shipping

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20 Loading Docks

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Fleet of 70 Trailers